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1 Vansco Multiplexing Module VMM1615 User Guide HY IB/US UG-VMM
2 Parker Hannifin Corporation Electronic Controls Division 1305 Clarence Avenue Winnipeg, MB R3T 1T4 Canada office Fax Copyright 2013 Parker Hannifin Corporation. All rights reserved. No part of this work may be reproduced, published, or distributed in any form or by any means (electronically, mechanically, photocopying, recording, or otherwise), or stored in a database retrieval system, without the prior written permission of Parker Hannifin Corporation in each instance. Warning! FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. The user, through its own analysis and testing, is solely responsible for making the final selection of the system and components and assuring that all performance, endurance, maintenance, safety and warning requirements of the application are met. The user must analyze all aspects of the application, follow applicable industry standards, and follow the information concerning the product in the current product catalog and in any other materials provided from Parker or its subsidiaries or authorized distributors. To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user, the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems. Offer of Sale The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are governed by the provisions stated in the 'offer of Sale' elsewhere in this document, or available at
3 Contents Publication History... vii Safety... ix Safety symbols... ix General safety regulations... ix Welding after installation... x Construction regulations... x Safety during installation... x Safety during start-up... xi Safety during maintenance and fault diagnosis... xi 1. About the VMM Diagram conventions Quick Start Gather Required Materials Install the Required Software Tools Install the Data Link Adaptor Driver Software Connect the VMM1615 to a Development System Power Up the Development System Create and Download Ladder Logic Applications Connectors and Pinouts Pinouts Power Logic Power Logic Power Capabilities Busbar Power Busbar Power Capabilities Sensor supply Sensor Power Capabilities Sensor Power Connections Inputs Digital Inputs Programmable Digital Inputs Power Control Digital Input Addressing Digital Inputs User Guide iii
4 Contents 5.2. VMM1615 DC-Coupled Frequency Input VMM1615 DC-Coupled Frequency Input Capabilities VMM1615 DC-Coupled Frequency Input Configuration Analog Inputs Analog Input Capabilities Analog Input Configurations Outputs High-Side Outputs A High-Side Output Capabilities A High-Side Output with Current Sense Capabilities A High-Side Output Capabilities A High-Side Output with Current Sense Capabilities High-Side Output Configuration High-Side Output Connections Low-Side Output with Current Sense Low-Side Output with Current Sense Capabilities Low-Side Output with Current Sense Configuration Low-Side Output with Current Sense Installation Connection Solid State Relays Solid State Relay Capabilities Solid State Relay Installation Connections Solid State Relay Diagnostics Communication Controller area network CAN Capabilities J1939 CAN Configuration J1939 CAN Installation Connections VMM1615 Diagnostic LEDs Installation Mechanical Installation Guidelines VMM1615 Dimensions Selecting a Mounting Location Environmental Requirements Designing and Connecting the Vehicle Harness Mounting the VMM Electrical Installation Guidelines Connecting the Vehicle Harness to the VMM Logic and Output Power Connections Application Examples Implementing Safety Interlocks Controlling Indicator Lights Controlling a Proportional Valve Controlling Motor Speed Using One Analog Input as Two Digital Inputs Sensor Power Connections iv VMM1615
5 Contents Open Collector Connecting a Switch to the VMM Voltage Potentiometer (Ratiometric) Startup Glossary Index User Guide v
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7 Publication History The following table provides an overview of the changes made to this document over the course of its publication history. Release Date Rev. 003, September 2013 Rev. 002, September 2012 Rev. 001 Description of Change Update to match Product Specification ver. 02A Minor editorial changes throughout Branding Minor editorial changes throughout First release of this document User Guide vii
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9 Safety Do not perform the procedures in this manual unless you are experienced in the handling of electronic equipment. Contact the manufacturer if there is anything you are not sure about or if you have any questions regarding the product and its handling or maintenance. The term 'manufacturer' refers to Parker Hannifin Corporation. Safety symbols The following symbols are used in this document to indicate potentially hazardous situations: Danger! Risk of death or injury. Warning! Risk of damage to equipment or degradation of signal When you see these symbols, follow the instructions carefully and proceed with caution. General safety regulations Work on the hydraulics control electronics may only be carried out by trained personnel who are well-acquainted with the control system, the machine, and its safety regulations. Follow the manufacturer's regulations when mounting, modifying, repairing, and maintaining equipment. The manufacturer assumes no responsibility for any accidents caused by incorrectly mounted or incorrectly maintained equipment. The manufacturer assumes no responsibility for the system being incorrectly applied, or the system being programmed in a manner that jeopardizes safety. User Guide ix
10 Safety Do not use the product if electronic modules, cabling, or connectors are damaged or if the control system shows error functions. Electronic control systems in an inappropriate installation and in combination with strong electromagnetic interference fields can, in extreme cases, cause an unintentional change of speed of the output function. Welding after installation Complete as much as possible of the welding work on the chassis before the installation of the system. If welding has to be done afterwards, proceed as follows: Do not place the welding unit cables near the electrical wires of the control system. 1. Disconnect the electrical connections between the system and external equipment. 2. Disconnect the negative cable from the battery. 3. Disconnect the positive cable from the battery. 4. Connect the welder's ground wire as close as possible to the place of the welding. Construction regulations The vehicle must be equipped with an emergency stop which disconnects the supply voltage to the control system's electrical units. The emergency stop must be easily accessible to the operator. If possible, the machine must be built so that the supply voltage to the control system's electrical units is disconnected when the operator leaves the operator s station. Safety during installation Incorrectly positioned or mounted cabling can be influenced by radio signals, which can interfere with the functions of the system. x VMM1615
11 Safety Safety during start-up Danger! Risk of death or injury. Do not start the machine's engine before the control system is mounted and its electrical functions have been verified. Do not start the machine if anyone is near the machine. Safety during maintenance and fault diagnosis Before performing any work on the hydraulics control electronics, ensure that The machine cannot start moving. Functions are positioned safely. The machine is turned off. The hydraulic system is relieved from any pressure. Supply voltage to the control electronics is disconnected. User Guide xi
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13 1. About the VMM1615 The VMM1615 is a VMM controller for vehicle and other DC applications with steady state voltages less than 32V. This module is 100% compatible with other Vansco Multiplexing Modules. Figure 1: VMM1615 The VMM1615 has 16 inputs and 15 outputs. Inputs include: programmable gain analog programmable attenuation analog programmable pullup/down digital programmable pullup/down DC coupled frequency type User Guide 1
14 About the VMM1615 Outputs include: 10 amp high-side 5 amp high-side 2.5 amp high-side 2.5 amp low-side 1 amp solid state relay 2 of the 5 amp and 2 of the 2.5 amp outputs also include accurate current sensing for monitoring loads or for hydraulic control. The VMM1615 has two CAN communication ports for communication with any system module supporting the CAN 2.0B standard. The standard protocol supported is SAE J1939, but others could be supported through custom software development. The VMM1615 follows the controller module road map, which provides hardware that can be used with VMM software (as multiplex modules supporting ladder logic programming). This manual describes the hardware components of the VMM1615, but does not explain how to write or configure the software. For more information about software, refer to the appropriate software manual or contact your Parker Vansco Account Representative. 2 VMM1615
15 About the VMM Diagram conventions The following symbols are used in the schematic diagrams in this document: Symbol General input Meaning General output Frequency input Analog input Frequency sensor Pulse sensor Resistive sensor General sensor Application switch Load Pull-down resistor User Guide 3
16 About the VMM1615 Symbol Pull-up resistor Meaning Battery Fuse Resistor Ground Chassis ground 4 VMM1615
17 2. Quick Start This section provides step-by-step instructions on how to connect the VMM1615 to a development system, install the required software tools, and download the ladder logic application software. The following is a high-level overview of the steps involved with this section: 1. Gather the required materials. 2. Install the required software tools provided by Parker Vansco. 3. Connect the VMM1615 to a development system (desktop) and power it up. 4. Download the ladder logic application software Gather Required Materials The following materials are required for the procedures in this section: VMM1615 personal computer (PC) controller I/O board controller I/O harness (connects the VMM1615 to the controller I/O board) evaluation kit power harness (connects the controller I/O board to the power supply) User Guide 5
18 Quick Start Data Link Adapter (DLA) kit (comes with cables needed for connecting the DLA to your PC and to the rest of the system) desktop power supply compatible with the VMM1615 and controller I/O board loads (a 12 V DC, 3 A fixed voltage supply is generally suitable, unless driving more significant loads) procurement drawing for the version of VMM1615 you are using, indicating the configuration options for your variant of the product. software tools and files required for programming and downloading software for the VMM1615. Note: With the exception of the PC and desktop power supply, all materials and software are available from Parker Vansco. Please consult your Parker Vansco Account Representative for specific details and pricing information Install the Required Software Tools Before using the VMM1615, install the following software tools onto your PC: Data Link Adaptor (DLA) drivers The DLA acts as the interface between the PC and the VMM1615. Before using the DLA, you must install the DLA drivers. Parker Vansco Software Tools Parker Vansco provides the VMMS software tool to create and download software for the VMM1615. Contact your Parker Vansco Account Representative, or visit the Parker website to get further information on how obtain a product key Install the Data Link Adaptor Driver Software A Data Link Adaptor (DLA) is needed when connecting the VMM1615 in a development system. Note: Parker Vansco provides the latest DLA software releases through its web site. Please contact your Parker Vansco Account Representative for details on how to download the latest DLA driver software. The Parker Vansco DLA requires the installation of drivers on your PC. To install the Parker Vansco DLA drivers: 1. Download the driver, run the extracted file, and follow the Install Wizard. Do not connect the USB DLA until the driver installation is completed. 2. Connect the USB DLA to a USB port on your PC. The Found New Hardware screen opens. 6 VMM1615
19 Quick Start 3. Select Install the software automatically (Recommended), and then click Next. If the driver is not detected automatically, you can browse to the folder containing the driver (default path C:Program filesvanscousb-dla). 4. After installation is finished, click Finish. The USB DLA is now recognized and ready to be used. See the Parker Vansco USB DLA kit user manual for more detailed instructions Connect the VMM1615 to a Development System It is a good idea to connect the VMM1615 to a development system (PC, Controller I/O Board, power source, and DLA) to verify your ladder logic application. The development system is an ideal environment for creating and downloading ladder logic software applications. The following shows how to connect the VMM1615 in a development system: Power I/O Board Controller DLA PC Figure 2: Development system connection To connect the VMM1615 in a development system, do the following: Note: Before connecting anything in the development system, ensure that the power supply is set to a voltage that is less than 32 V DC. 1. Connect the Controller I/O harness to the VMM1615 connectors. 2. Connect the Controller I/O harness to the controller I/O board connectors. 3. Connect the evaluation kit power/can harness to the controller I/O board s JP3 connector. User Guide 7
20 Quick Start 4. Do not connect the power wire (RED) from the evaluation kit power/can harness to the power supply (+) terminal at this time. 5. Connect the ground wire (BLACK) from the evaluation kit power/can harness to the power supply (-) terminal. 6. Connect the CAN connector from the evaluation kit power/can harness to the corresponding mating connector and harness on the DLA. Note: Do not proceed to the next step before the DLA drivers have been installed. See Install the Data Link Adaptor Driver Software on page Connect the DLA to a personal computer via the USB port Power Up the Development System To power up the VMM1615: 1. Ensure that all controller I/O board digital inputs, jumpers, and dip switches are properly configured for your module type. Refer to the Controller I/O Board Reference Manual for further details. 2. Ensure that the power wire (RED) on the controller I/O board is not connected to the power supply (refer to the Controller I/O Board Reference Manual for details). 3. Turn the power supply on. 4. If using a variable power supply, set the voltage to a value between 10 to 28 V DC. 5. Turn the power supply off. 6. Connect the power wire (RED) on the connector I/O board to the power supply. 7. Turn the power supply on. Note: If INPUT_1 or INPUT_2 is configured as a power control input, you must turn on the corresponding digital input switch on the controller I/O board (Digital Input 1 or Digital Input 2). Refer to the Controller I/O Board Reference Manual for further details. 8 VMM1615
21 Quick Start 2.4. Create and Download Ladder Logic Applications Software applications can be created and downloaded to the VMM1615. The software applications for the VMM1615 can be created with the Vansco Multiplexing Module Software (VMMS) tool, using ladder logic. Consult your Parker Vansco Account Representative for information about your software programming options. User Guide 9
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23 3. Connectors and Pinouts The VMM1615 has four 12-pin Deutsch DT connectors: Brown (J1): DT15-12PD Gray (J2): DT15-12PA Green (J3): DT15-12PC Black (J4): DT15-12PB These connectors are used to connect to the inputs, outputs, and communication channels used by the VMM1615. The connectors are keyed to prevent incorrect mating with the vehicle harness. The vehicle harness should be designed to interface with all connectors. To eliminate mis-mating, it is recommended that the harness-side connectors have enhanced keying. The required mating connectors are: Figure 3: Connector J1 User Guide 11
24 Connectors and Pinouts Figure 4: Connector J2 Figure 5: Connector J3 Figure 6: Connector J4 The maximum wire gauge for the J1, J2, J3, and J4 connectors is 16 AWG with GXL insulation. 12 VMM1615
25 Connectors and Pinouts The VMM1615 also has two 1-pin Deutsch DTHD connectors for busbar power (power for high-side outputs): Black (J5): DTHD04-1-8P Black (J6): DTHD04-1-8P The required connector is: The maximum wire gauge for the J5 and J6 connectors is 8 AWG with GXL insulation. The following table shows the part numbers for the mating connectors and terminals that are used in the vehicle harness. Mating Connector Part Numbers Connector Shell part no. Wedge part no. Terminal part no. Brown (J1) connector DT06-12SD-P012 W12S or W12S-P AWG, Gold: Grey (J2) connector DT06-12SA-P012 W12S or W12S-P AWG, Gold: Green (J3) connector DT06-12SC-P012 W12S or W12S-P AWG, Gold: Black (J4) connector DT06-12SB-P012 W12S or W12S-P AWG, Gold: Black (J5) connector DTHD06-1-8S AWG: Black (J6) connector DTHD06-1-8S AWG: User Guide 13
26 Connectors and Pinouts 3.1. Pinouts Pins connect to inputs, outputs, and communication channels. They provide the interface between the vehicle harness and the internal circuitry of the VMM1615. The following tables show the pinouts for each connector: J1 Connector (Brown) Pinout Pin Name Function 1 OUTPUT1_10A_HS 10 A High-side output 2 GND Ground 3 VBATT_LOGIC Logic power 4 INPUT15_AD Analog or Digital input 5 INPUT7_D Digital input 6 INPUT8_DF Digital or Frequency input 7 OUTPUT14_SSR_A Solid state relay pin A 8 CAN2_HI CAN 2 High 9 CAN2_LO CAN 2 Low 10 CAN1_HI CAN 1 High 11 CAN1_LO CAN 1 Low 12 CAN1_SHLD CAN 1 shield J2 Connector (Gray) Pinout Pin Name Function 1 INPUT4_D Digital input 2 INPUT9_AD Analog or Digital input 3 INPUT10_AD Analog or Digital input 4 INPUT11_AD Analog or Digital input 5 INPUT12_AD Analog or Digital input 6 GND Ground 7 OUTPUT14_SSR_B Solid state relay pin B 8 OUTPUT13_2A5_LS 2.5 A Low-side output 9 OUTPUT15_SSR_B Solid state relay pin B 10 OUTPUT15_SSR_A Solid state relay pin A 11 SENSOR_SUPPLY +5 V or +8 V sensor power 12 OUTPUT2_10A_HS 10 A High-side output 14 VMM1615
27 Connectors and Pinouts J3 Connector (Green) Pinout Pin Name Function 1 OUTPUT7_5A_HS 5 A High-side output with current sense 2 OUTPUT5_10A_HS 10 A High-side output 3 INPUT1_D Digital input, power control, active high 4 ADDR_5 Address input 5 OUTPUT9_5A_HS 5 A High-side output 6 OUTPUT3_10A_HS 10 A High-side output 7 INPUT2_D Digital input 8 INPUT13_AD Analog or Digital input 9 INPUT14_AD Analog or Digital input 10 INPUT5_D Digital input 11 INPUT6_D Digital input 12 OUTPUT11_2A5_HS 2.5 A High-side output with current sense J4 Connector (Black) Pinout Pin Name Function 1 OUTPUT12_2A5_HS 2.5 A High-side output with current sense 2 GND Ground 3 ADDR1 Address input 4 ADDR2 Address input 5 ADDR3 Address input 6 ADDR4 Address input 7 OUTPUT4_10A_HS 10 A High-side output 8 OUTPUT10_5A_HS 5 A High-side output 9 INPUT16_AD Analog or Digital input 10 INPUT3_D Digital input 11 OUTPUT6_10A_HS 10 A High-side output 12 OUTPUT8_5A_HS 5 A High-side output with current sense User Guide 15
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29 4. Power The VMM1615 is powered by the vehicle battery. The VMM1615 operates in a 12 V or 24 V system, and can operate from 6 V up to 32 V, with overvoltage protection at 36 V. The various pins on the connectors are used for different types of power, as detailed in the following sections Logic Power The VMM1615 has one pin, labeled VBATT_LOGIC, dedicated to providing power for logic circuitry, and three pins, labeled GROUND, dedicated to grounding the VMM Logic Power Capabilities Logic power provides power to the logic circuit, which consists of the microprocessor, RAM, etc. While this input can be connected to any voltage within the specified voltage range, it is required that the voltage be greater than or equal to the maximum voltage present on either of the busbar inputs, and the bias for any low side or solid state relay outputs. Failure to do so may damage the module. The following table provides specifications for the VMM1615 logic power: Logic Power Specifications Item MIN NOM MAX UNIT Input voltage range 6-32 V Overvoltage V Current, operating 6V ma Current, operating 32V ma Current, sleep 32V ma Recommended inline fuse A Recommended inline circuit breaker A User Guide 17
30 Power 4.2. Busbar Power There are two main power connections for the high current bus bar battery power inputs (BUSBAR1 and BUSBAR2). The busbar inputs are separated into two connectors (J1 and J2) Busbar Power Capabilities Busbar power provides power to the output circuits through a battery or ground connection. Each busbar circuit can draw a maximum of 40 A. The following table provides specifications for the VMM1615 busbar power: Busbar Power Specifications Item MIN NOM MAX UNIT Number of busbars Busbar voltage range 6-32 V Overvoltage (5 minutes) V Busbar current (per connector) A Inline fuse required on busbar pins A 4.3. Sensor supply The VMM1615 has one pin, labeled SENSOR_SUPPLY, dedicated to providing power to external sensor. Warning! Do not drive more than 300 ma of current through the SENSOR_SUPPLY pin. Doing so will cause the pin to protect itself by dropping the voltage, which will result in a lack of power to the sensors, causing unknown vehicle responses Sensor Power Capabilities The SENSOR_SUPPLY offers two software programmable output voltages of either 5 V or 8 V. It is a switching regulator that supplies a high output current that does not have to be derated when used on 24V systems. Note: The voltage provided to the VMM1615 must be 7 V or greater to ensure that the SENSOR_SUPPLY can provide 5 V. The voltage provided to the product must be 10 V or greater to ensure the sensor supply can provide 8 V. 18 VMM1615
31 Power The following table provides specifications for the VMM1615's sensor power output: Sensor Power Specifications Item MIN NOM MAX UNIT Input voltage range (5 V output) 7-32 Input voltage range (8 V output) V Overvoltage V Output voltage range (5 V) V Output voltage range (8 V) V Output voltage accuracy % Output current ma Sensor Power Fault Responses SENSOR_SUPPLY is designed to survive short-to-battery, short-to-ground, and overcurrent events. If these events occur, the circuit will recover as described in the following table: Sensor Power Fault Recovery Event Recovery Short-to-battery Sensor voltage recovers when the short is removed. (sensor voltage = battery voltage) Short-to-ground (sensor voltage = ground) Overcurrent (sensor voltage = ground) Sensor voltage recovers when the short is removed. Sensor voltage recovers when the overcurrent condition is removed Sensor Power Connections For information on how to connect sensors, refer to Application Examples on page 65. User Guide 19
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33 5. Inputs The VMM1615 has digital, frequency, and analog inputs. Damage to equipment! Do not connect inputs directly to unprotected inductive loads such as solenoids or relay coils, as these can produce high voltage spikes that may damage the VMM1615. If an inductive load must be connected to an input, use a protective diode or transorb Digital Inputs Digital inputs are typically used with electrical signals and switches that are either on or off. There are three types of digital inputs in the VMM1615: Programmable Digital Inputs Power Control Digital Inputs Addressing Digital Inputs Programmable Digital Inputs The VMM1615 has 5 programmable digital inputs: INPUT3_D through INPUT7_D Programmable Digital Input Capabilities The following table provides specifications for the VMM1615's programmable digital inputs: User Guide 21
34 Inputs Programmable Digital Input Specifications Item MIN NOM MAX UNIT Input voltage range 0-32 V Overvoltage V Inductive load protection - Yes - - Pull-up/down resistance Ω Capacitance at pin µf Pull-up/down frequency Hz Pull-up/down duty cycle % Pull-up/down active time ms Negative going input threshold V Positive going input threshold V Input 50% duty Hz Active Low - Activating 6V Ω Active Low - Deactivating 6V kω Active Low - Activating 32V Ω Active Low - Deactivating 32V Ω Active High - Activating 6V Ω Active High - Deactivating 6V kω Active High - Activating 32V kω Active High - Deactivating 32V kω Active High - Activating 6V kω Active High - Deactivating 6V kω Programmable Digital Input Configuration Digital inputs are configured as active high or active low by using pull-up or pulldown resistors internal to the module. A digital switch (typically connected to a digital input) usually requires wetting current to burn off contact oxidation when it is activated. The amount of required wetting current required is based on battery voltage and on the value of the pulldown resistor. Wetting current is determined by the value of the resistor. The maximum wetting current in the VMM1615 is 10 ma at 7.5 V DC. 22 VMM1615
35 Inputs Programmable Digital Input Installation Connections A digital input is typically connected to a switch that is either open or closed. When the switch is open, the pull-up or pull-down resistor will ensure that no signal exists on the input pin, which will be interpreted by the VMM1615 as inactive. When the switch is closed, the input is connected to either battery voltage or ground, which will be interpreted by the VMM1615 as active. Active-high input The active-high output must be connected to battery power to ensure that there is a battery connection when the state of the input changes. The following shows a typical active-high digital input connection: Internal to product Application Switch Active High Digital Input Battery Figure 7: Active high digital input Active low input The active-low input must be connected to ground to ensure there is a ground connection when the state of the input changes. User Guide 23
36 Inputs The following shows a typical active-low digital input connection: Internal to product Application switch Active Low Digital Input Figure 8: Active low digital input connections Power Control Digital Input The VMM1615 has 1 active-high power control digital input that is used for waking up (turning on) the product, as follows: INPUT1_D There is a second non-power control digital input with the same active-high characteristics. It is not used to wake-up the product. INPUT2_D Power Control Input Capabilities The VMM1615 has 1 active high digital input. INPUT1_D is used for power control. This input has a pull down resistor only. The power control input requires an active high signal to be detected by the microprocessor, as well as to power up the module. 24 VMM1615
37 Inputs The following table provides specifications for the VMM1615's power control digital input: Power Control Digital Input Specifications Item MIN NOM MAX UNIT Input voltage range 0-32 V Overvoltage V Inductive load protection - Yes - - Pull-down resistance kω Capacitance at pin µf Negative going input threshold V Positive going input threshold V Input Power Up Threshold V Cutoff frequency (hardware) Hz Note: The power control digital input voltage must be greater than 3.9 V before it is considered an active high input. The power control digital input wakes up the VMM1615 when switched high to a voltage of 3.9 V or greater, and turns the VMM1615 off when switched low to a voltage less than 1.4 V. The VMM1615 also shuts off when an open circuit condition occurs on the power control digital input Power Control Digital Input Installation Connections You must be aware of the following when connecting power control inputs: The power control digital input is usually connected to the vehicle ignition, but it can be connected to any power source in a system. When battery power (VBATT_LOGIC) is connected, and the power control digital input is inactive, the VMM1615 will go into sleep mode. User Guide 25
38 Inputs The following diagram shows a typical power control digital input connection: Internal to product Application Switch Pull-Down Resistor Power Control Input Power Control Battery Figure 9: Power control digital input installation connections Addressing Digital Inputs Digital inputs ADDR1, ADDR2, ADDR3, ADDR4 and ADDR5 are dedicated address inputs. These inputs are used to set the system address on the module such that it is unique among all other modules in the system. The maximum allowable addresses in a VMM system is 31 including all devices on the bus (VMMs, PGM, LIMs, etc.). These inputs are all active-low inputs with internal pull-up resistors. The inputs are read when the module starts to indicate which portion of ladder logic the module is to run. The state of these inputs must be valid before turning the VMM on. It is recommended that these inputs be permanently grounded (depending on desired address) in the vehicle harness to ensure a valid state before power up. The addressing arrangement is shown in the following table, which shows the required inputs that need to be active and floating (active shown as 1, floating shown as 0). 26 VMM1615
39 Inputs VMM System Address Inputs VMM Address VMM VMM VMM VMM VMM VMM31 Note: Address 32 is reserved and may not be used. The following shows a typical addressing digital input connection. Internal to product Customer connection Addressing Digital Input Figure 10: Addressing digital input connections 5.2. VMM1615 DC-Coupled Frequency Input There is one type of frequency input in the VMM1615: DC-coupled frequency input The input detects frequency signals that are pre-conditioned to fall within the DC threshold ranges of the input. Unlike an AC-coupled input, this input is used with frequency sensors that switch between system ground and sensor/battery power. Typical sensor types are Hall Effect. The VMM1615 has one DC-coupled frequency input: INPUT8_DF User Guide 27
40 Inputs VMM1615 DC-Coupled Frequency Input Capabilities A DC-coupled frequency input allows you to read the frequency of external signals that switch between system ground, and sensor or battery power. This input is ideal for use with hall-effect type sensors. The following table provides specifications for the VMM1615's DC-coupled frequency input: DC-Coupled Frequency Input Specifications Item MIN NOM MAX UNIT Input voltage range 0-32 V Pull-up/pull-down resistance kω Capacitance at pin µf Overvoltage V Frequency accuracy % Frequency range Hz Negative going threshold V Positive going threshold V VMM1615 DC-Coupled Frequency Input Configuration The DC-coupled frequency input can be configured to use a pull-up resistor, pulldown resistor or neither. The following diagram shows the configuration for the DC-coupled frequency input: Application sensor Internal to product + - Filter Pull-up/down option Figure 11: DC-coupled frequency input configuration 28 VMM1615
41 Inputs 5.3. Analog Inputs Analog inputs are typically used to read electrical signals that span a voltage range. The VMM1615 has 8 analog inputs: INPUT9_AD through INPUT16_AD Two of the analog inputs (INPUT9_AD and INPUT10_AD) are type 1, amplified, and the remaining analog inputs (INPUT11_AD through INPUT16_AD) are type 2, attenuated. Analog inputs can also be configured to function as programmable digital inputs Analog Input Capabilities Type 1 analog inputs have programmable gain and are driven through an amplifier to provide a wider array of input range options. These inputs have programmable pull-up or pull-down resistor values, including a resistor that can be used for 4 to 20mA sensor readings. The following provides specifications for the VMM1615's type 1 analog inputs: Type 1 Analog Input Specifications Item MIN NOM MAX UNIT Input voltage range 0-32 V Overvoltage V Inductive load protection - No - - Pull-up voltage V LOGIC Pull-up resistance 3.29k 3.33k 3.36k Ω Pull-down resistance k 3.33k 3.36k Ω Pull-down resistance Ω Capacitance at pin µf Input resistance with pull-up/down inactive KΩ Resolution Bit Frequency cutoff Hz V User Guide 29
42 Inputs Type 1 Analog Input Voltage Ranges GAIN Max Volts ATN1 ATN2 GAIN1 GAIN OFF OFF ON ON OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF OFF ON OFF ON ON ON OFF OFF ON OFF ON ON ON OFF ON OFF ON ON ON ON ON ON OFF ON OFF ON ON OFF ON OFF ON ON OFF ON OFF OFF OFF ON ON ON OFF OFF ON OFF OFF ON ON OFF OFF Type 2 analog inputs have programmable attenuation and are driven directly into the module analog to digital converter (ADC). These inputs have programmable pull-up or pull-down resistor values, including a resistor that can be used for 4 to 20mA sensor readings. The following provides specifications for the VMM1615's Type 2 analog inputs: Type 2 Analog Input Specifications Item MIN NOM MAX UNIT Input voltage range 0-32 V Overvoltage V Inductive load protection - No - - Pull-up resistance 3.29k 3.33k 3.36k Ω Pull-down resistance k 3.33k 3.36k Ω Pull-down resistance Ω Capacitance at pin µf Input resistance with pull-up/down inactive 74.9k - - Ω Resolution Bit Accuracy - 3 % Frequency cutoff Hz 30 VMM1615
43 Inputs Type 2 Analog Input Ranges - INPUT 15 GAIN Max Volts ATN1 ATN OFF OFF ON OFF OFF ON ON ON Type 2 Analog Input Ranges - INPUT 11-14, 16 GAIN Max Volts ATN1 ATN OFF OFF ON OFF OFF ON ON ON Analog Input Configurations The analog inputs have the ability using VMMS software to have either a pull-up or pull-down resistor enabled, have pull-up and pull-down enabled at same time, have a separate pull-down (of 249 ohms) enabled for 4 to 20 ma current sensor, or no pull-up or pull-down resistors at all. User Guide 31
44 Inputs With Type 1 analog inputs (INPUT9_AD and INPUT10_AD) Select the input voltage range in your ladder logic application, which automatically sets the attenuation and gain The following diagram shows the configuration for Type 1 analog inputs: Internal to product Application sensor Pull-up value + Filter - Pull-down value 249 ohm Attenuation Gain Pull-up / pull-down options Figure 12: Type 1 analog input configuration options With Type 2 analog inputs (INPUT11_AD through INPUT16_AD) Select the input voltage range in your ladder logic application, which automatically sets the amount of attenuation. The following diagram shows the configuration for Type 2 analog inputs: Internal to product Application sensor Pull-up value + Filter - Pull-down value 249 ohm Attenuation Pull-up / pull-down options Figure 13: Type 2 analog input configuration options 32 VMM1615
45 6. Outputs The VMM1615 has 15 solid-state outputs. Output currents can range from 1.0 to 10.0 Amps. The VMM1615 has 4 types of outputs: High-side outputs High-side outputs with current sense Low-side outputs Solid state relay outputs A high-side and a low-side output can be coupled in the external harness to create a half-bridge High-Side Outputs The controller has a total of 12 high-side outputs. High-side outputs are used for switching voltage to loads using either a pulsewidth modulated (PWM) signal, or an on/off signal. They can also test for various fault conditions, which can be used for software diagnostics (refer to High-Side Output Diagnostics and Fault Detection for more details). 6 outputs are rated for 10 A: OUTPUT1_10A_HS to OUTPUT6_10A_HS 2 of the outputs are rated for 5 A with current sensing: OUTPUT7_5A_HS to OUTPUT8_5A_HS 2 of the outputs are rated for 5 A: OUTPUT9_5A to OUTPUT10_5A 2 of the outputs are rated for 2.5 A with current sensing: OUTPUT11_2A5_HS to OUTPUT12_2A5_HS User Guide 33
46 Outputs A High-Side Output Capabilities These outputs provide 10 A maximum continuous current with a less accurate current sensing function. The current sensing is used to detect overcurrent and provide short circuit protection. The following table provides specifications for the VMM1615's 10 A high-side outputs: 10 A High-Side Output Specifications Item MIN NOM MAX UNIT Switchable voltage range 6-32 V Output current 0-10 A Output on state resistance mω Overvoltage V PWM frequency Hz PWM resolution % Integrated flyback diode - No - - Inductive pulse protection V (peak) Digital feedback negative going threshold V Digital feedback positive going threshold V Open load detection resistance kω Current sense gain mv/a Current sense resolution/bit ma Current sense 10 A % Leakage current when off ua Fixed Output Protection The outputs have the following fixed protection mechanisms: 34 VMM1615
47 Outputs Software fuse The software samples the measured current at a predefined rate and compares this value to a set of current ranges. In these ranges multipliers are specified which either increment or decrement the fuse value by a multiplier. If the fuse value reaches the trip point, the output is shut off. The fuse value cannot be decremented below the minimum fuse value. This mechanism is disabled in the event of a hard short circuit Software short circuit The output has software short circuit detection. If the output is PWM d, the digital feedback is sampled at each falling edge. If the output is simply turned on, the digital feedback is sampled at the set frequency. 10 A High-Side Output Software Short Circuit Specifications Item MIN NOM MAX UNIT Digital feedback negative going threshold V Digital feedback positive going threshold V Sample rate Hz Over temperature If the temperature of the driver IC reaches the thermal trip point, the output is disabled. The output will be re-enabled when the driver cools down to an acceptable level A High-Side Output with Current Sense Capabilities These outputs provide 5 A maximum continuous current with accurate current sensing. The current sensing provides accurate readings to detect single load disconnect on parallel driven load applications (i.e. when multiple loads are driven by a single output). User Guide 35
48 Outputs The following table provides specifications for the VMM1615's 5 A high-side outputs: 5 A High-Side Output with Current Sense Specifications Item MIN NOM MAX UNIT Switchable voltage range 6-32 V Output current 0-5 A Output on state resistance mω Overvoltage V PWM frequency Hz PWM resolution % Integrated flyback diode - No - - Inductive pulse protection V (peak) Digital feedback negative going threshold V Digital feedback positive going threshold V Open load detection resistance 9.9k 10k 10.1k Ω Current Sense resistance mω Current Sense gain mv/a Current Sense resolution ma Current Sense accuracy - Full Scale (5 A) % Leakage current when off ua Fixed Output Protection The outputs have the following fixed protection mechanisms: 36 VMM1615
49 Outputs Software fuse The software samples the measured current at a predefined rate and compares this value to a set of current ranges. In these ranges multipliers are specified which either increment or decrement the fuse value by a multiplier. If the fuse value reaches the trip point, the output is shut off. The fuse value cannot be decremented below the minimum fuse value. This mechanism is disabled in the event of a hard short circuit Software short circuit The output has software short circuit detection. If the output is PWM d, the digital feedback is sampled at each falling edge. If the output is simply turned on, the digital feedback is sampled at the set frequency. 5 A High-Side Output w/cs Software Short Circuit Specifications Item MIN NOM MAX UNIT Digital feedback negative going threshold V Digital feedback positive going threshold V Sample rate Hz Over temperature If the temperature of the driver IC reaches the thermal trip point, the output is disabled. The output will be re-enabled when the driver cools down to an acceptable level. Hardware overcurrent protection The output has hardware overcurrent protection which will disable the output when a potentially damaging overcurrent situation is detected. The tripping threshold of the circuit is a function of both current and time. The figure shows the envelope of inrush current that the circuit is designed to permit. An inrush profile with currents outside of this envelope is not guaranteed to pass through without tripping the hardware overcurrent circuit. Figure 14: High side output - 5A current sense inrush envelope User Guide 37
50 Outputs A High-Side Output Capabilities These outputs provide 5 A maximum continuous current with a less accurate current sensing function. The current sensing is used to detect overcurrent and provide short circuit protection. The following table provides specifications for the VMM1615's 5 A high-side outputs: 5 A High-Side Output Specifications Item MIN NOM MAX UNIT Switchable voltage range 6-32 V Output current 0-5 A Output on state resistance mω Overvoltage V PWM frequency Hz PWM resolution % Integrated flyback diode - No - - Inductive pulse protection V (peak) Digital feedback negative going threshold V Digital feedback positive going threshold V Open load detection resistance kω Current Sense gain mv/a Current Sense resolution ma Current Sense 5A % Leakage current when off ua Fixed Output Protection The outputs have the following fixed protection mechanisms: 38 VMM1615
51 Outputs Software fuse The software samples the measured current at a predefined rate and compares this value to a set of current ranges. In these ranges multipliers are specified which either increment or decrement the fuse value by a multiplier. If the fuse value reaches the trip point, the output is shut off. The fuse value cannot be decremented below the minimum fuse value. This mechanism is disabled in the event of a hard short circuit Software short circuit The output has software short circuit detection. If the output is PWM d, the digital feedback is sampled at each falling edge. If the output is simply turned on, the digital feedback is sampled at the set frequency. 5 A High-Side Output Software Short Circuit Specifications Item MIN NOM MAX UNIT Digital feedback negative going threshold V Digital feedback positive going threshold V Sample rate Hz Over temperature If the temperature of the driver IC reaches the thermal trip point, the output is disabled. The output will be re-enabled when the driver cools down to an acceptable level. Hardware overcurrent protection The output has hardware overcurrent protection which will disable the output when a potentially damaging overcurrent situation is detected. The tripping threshold of the circuit is a function of both current and time. The figure shows the envelope of inrush current that the circuit is designed to permit. An inrush profile with currents outside of this envelope is not guaranteed to pass through without tripping the hardware overcurrent circuit. Figure 15: High Side Output - 5A Inrush envelope User Guide 39
52 Outputs A High-Side Output with Current Sense Capabilities These outputs provide 2.5 A maximum continuous current with accurate current sensing. The current sensing provides accurate readings to detect single load disconnect on parallel driven load applications (i.e. when multiple loads are driven by a single output). The current sensing can also be used for regulating current control of hydraulic coils. The following table provides specifications for the VMM1615's 2.5 A high-side outputs: 2.5 A High-Side Output with Current Sense Specifications Item MIN NOM MAX UNIT Switchable voltage range 6-32 V Output current A Output on state resistance mω Overvoltage V PWM frequency Hz PWM resolution % Integrated flyback diode - Yes - - Inductive pulse protection V (peak) Digital feedback negative going threshold V Digital feedback positive going threshold V Open load detection resistance 9.9k 10k 10.1k Ω Current Sense resistance mω Current Sense gain mv/a Current Sense resolution ma Current Sense accuracy - Full Scale (2.5 A) % Leakage current ua Fixed Output Protection The outputs have the following fixed protection mechanisms: 40 VMM1615
53 Outputs Software fuse The software samples the measured current at a predefined rate and compares this value to a set of current ranges. In these ranges multipliers are specified which either increment or decrement the fuse value by a multiplier. If the fuse value reaches the trip point, the output is shut off. The fuse value cannot be decremented below the minimum fuse value. This mechanism is disabled in the event of a hard short circuit Software short circuit The output has software short circuit detection. If the output is PWM d, the digital feedback is sampled at each falling edge. If the output is simply turned on, the digital feedback is sampled at the set frequency. 2.5 A High-Side Output w/cs Software Short Circuit Specifications Item MIN NOM MAX UNIT Digital feedback negative going threshold V Digital feedback positive going threshold V Sample rate Hz Over temperature If the temperature of the driver IC reaches the thermal trip point, the output is disabled. The output will be re-enabled when the driver cools down to an acceptable level High-Side Output Configuration For software-controlled open load detection, the programmer has the ability to choose when to bias the output through the open load detection resistor. This feature may be disabled by the programmer using VMMS software if the output is connected to sensitive loads, such as LEDs. User Guide 41
54 Outputs The following diagram shows the configuration for high-side outputs: Internal to product High-Side Driver Battery voltage Strobed Open Load Detect Application Load Figure 16: High side output configuration High-Side Output Connections When connecting high-side outputs, note that: High-side outputs are connected to one of two internal bus bars, which can be connected to a +12 V or +24 V battery. Each busbar powers 3x 10 A, 2x 5 A, and 1x 2.5 A outputs. Maximum load on each busbar is 40 A. High-side outputs can provide switched battery power to a variety of load types in a vehicle. 2.5 A high-side outputs have internal flyback diodes, which are needed when driving inductive loads (the flyback diodes absorb electrical energy when the load is turned off). Note: If large inductive loads are used, and the high-side output is providing a continuous PWM signal, the PWM peak current must not be greater than the specified continuous current for the output (in continuous mode, the average current flow through the diode at 50% duty cycle is approximately equal to one half of the peak current). 42 VMM1615
55 Outputs When connecting high-side outputs, follow these best practices: Do not connect high-side outputs to loads that will draw currents greater than the maximum peak current or maximum continuous current. Connect the load grounds in close physical proximity to the power grounds. The following shows a typical high-side 10 A or 5 A output connection: Internal to product High-Side Output Application Load Figure 17: High-side output installation connections The following shows a typical high-side 2.5 A output connection with integrated flyback diode: Internal to product High-Side Output Application Load Figure 18: Typical high-side output installation connections User Guide 43
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